Handling technology
Massive picking and automatic sorting solution
The sorter is a key technology for optimising logistics flows in the fashion and lifestyle sector. It works on a massive picking logic: instead of collecting items one by one per order, operators pick large quantities of products from various warehouse areas at the same time, minimising travel time and streamlining internal movements.
How it Works
Once picked, items are loaded onto the sorter, which automatically re-sorts them into their original orders. Products are placed on mobile carts equipped with cross-belt conveyors that activate individually to divert each item to the correct exit chute.
The exit points are flexible: their number and configuration adjust dynamically based on the number of orders to be processed and the specific size of each order.
Thanks to low-level integration between the sorter and the company’s proprietary WMS, every movement is fully tracked and controlled. This direct connection enables real-time adjustment of chute allocation, maximising machine use and improving overall productivity.
Sorting Speed
One of the sorter’s main advantages is speed. The system can process a very high number of items per hour, allowing large volumes of orders to be completed within the same day. This is crucial in meeting the fast delivery expectations of the fashion market and significantly reducing lead times for both B2B and B2C fulfilment.
The sorter is a perfect fit for the the lifestyle industry’s hectic pace, where speed to market, seasonal demand, and a high level of service customisation are critical competitive factors.
Benefits
1. High sorting precision
The system delivers extremely fast and accurate sorting. Smart data handling ensures that each item reaches its correct destination quickly—improving both warehouse productivity and the end customer experience.
2. Operational flexibility
The sorter is designed to handle a wide variety of products, sizes and packaging types, which are typical of the lifestyle industry. This flexibility supports efficient processing of both small batches and large volumes, adapting to seasonal or promotional demand shifts.
3. Greater sustainability
By reducing manual handling and optimising internal travel, the sorter helps lower energy use and waste. More efficient use of space and resources, combined with energy-saving technologies, leads to a smaller environmental footprint, supporting corporate sustainability goals.
4. Scalable processes
The system is modular and scalable. The chute configuration can be quickly expanded or reconfigured in response to volume growth or changing market needs. This allows the company to support fashion brand expansion without interruptions or loss in performance or service quality.
5. Advanced WMS integration
Through direct integration with our proprietary WMS, enabled by in-depth in-house expertise and a process-optimisation mindset, the sorter operates with maximum efficiency. This integration unlocks the full power of data, enabling faster, more precise decisions, better machine performance management, and stronger responsiveness to the fast-moving lifestyle market.
